Crystal Clear RP4000 Salt Water Pool Chlorinator CrystalChlor

Crystal Clear RP4000 Salt Water Pool Chlorinator (CrystalChlor)

The Crystal Clear RP4000 Salt Water Pool Chlorinator (CrystalChlor) is a high capacity 40g/hr chlorination system designed for larger pools up to 100,000 liters. Proudly designed in Australia, the RP4000 combines advanced features with exceptional reliability, simplifying pool care while maintaining clean, healthy water all year round. Its robust construction and innovative design make it a standout solution for saltwater pool maintenance.

Operating efficiently on 3000-3500ppm salt levels, the RP4000 ensures high chlorine output with minimal salt consumption, offering both cost savings and environmental benefits. Its premium grade titanium cell electrode, coupled with reverse polarity self cleaning technology, prevents calcium buildup and reduces maintenance needs. Adjustable polarity reversal cycles of 6 or 10 hours allow users to tailor the system to their pool’s specific conditions, ensuring consistent performance and long lasting durability.

Built to endure the harshest Australian climates, the RP4000 features over temperature and over current protection, along with an isolation transformer design approved to AS3108 standards. With an IP23 ingress protection rating, advanced heat sinking, and an acrylic weather shield, its power pack is designed to withstand demanding outdoor conditions.

Equipped with a reliable mechanical timer with battery backup, the RP4000 offers hassle free 24 hour operation. Its high impact acrylic cell housing and straightforward design make it easy to install in both new and existing pool systems. The RP4000 caters to a wide range of pool setups, providing unmatched versatility for pool owners. Available in 20g/hr, 30g/hr, 40g/hr, and 50g/hr models,

Backed by a 5 year pro rata warranty on the cell electrode and a 2 year full warranty on the power pack, the Crystal Clear RP4000 delivers peace of mind with its reliability and long lifespan. Whether upgrading an existing system or installing a new one, this chlorinator is the perfect choice for large pools, offering superior results with minimal effort.

Crystal Clear RP4000 Salt Water Pool Chlorinator is a great choice for Australian pool owners seeking durability, performance  and ease of use.

Reverse Polarity Feature in the RP4000 Chlorinator

The reverse polarity feature in the Crystal Clear RP4000 Salt Water Pool Chlorinator is a cutting edge technology designed to simplify maintenance while enhancing the longevity of the chlorinator’s titanium cell. Here’s how it works:

How Reverse Polarity Works

The reverse polarity system in the RP4000 periodically alternates the direction of the electrical current within the titanium cell. During the electrolysis process, calcium and other minerals naturally accumulate on the cell plates. By reversing the current flow, these deposits are dislodged and washed away, keeping the plates clean and maintaining efficiency.

The RP4000 allows users to set the polarity reversal cycle to either 6 hours or 10 hours, providing flexibility based on the water’s calcium hardness. This adaptability is particularly beneficial for areas with high calcium levels, where shorter cycles help minimise scale buildup effectively.

Benefits of the Reverse Polarity Feature

• Reduced Maintenance
  The self cleaning system significantly reduces the frequency of manual cleaning, saving time and effort for pool owners.
• Extended Cell Lifespan
  By preventing calcium buildup, the reverse polarity feature helps preserve the titanium electrode’s coating, prolonging the life of the chlorinator’s cell.
• Consistent Chlorine Production
  Clean cell plates ensure the chlorinator operates at peak performance, delivering reliable and consistent chlorine levels to keep your pool sanitised.
• Ideal for Hard Water Areas
  In regions with high calcium content, the reverse polarity system minimises scaling, ensuring uninterrupted functionality and efficiency even in challenging conditions.

The Crystal Clear RP4000’s reverse polarity technology ensures efficient performance and minimal maintenance, making it an essential feature for keeping large pools sparkling and healthy.

Key Features of the Crystal Clear RP4000 Salt Water Pool Chlorinator (CrystalChlor)

• Reverse Polarity Self Cleaning Technology
  Alternates the electrical current within the cell to dislodge calcium deposits, ensuring consistent chlorine production while minimising maintenance needs.
• High Chlorine Output
  Provides exceptional chlorine production, making it ideal for pools up to 100,000 liters, ensuring clear and sanitised water for larger installations.
• Low Salt Operation
  Operates efficiently with salt levels of 3000-3500ppm, reducing the need for additional chemicals and lowering operational costs.
• Premium Grade Titanium Cell Electrode
  Constructed with high quality, durable materials for superior performance and extended cell life.
• Advanced Protection Features
  Equipped with over temperature and over current protection to safeguard the chlorinator under extreme conditions.
• Hard/Soft Water Switch
  Offers adjustable settings for high calcium water areas, optimising performance and reducing scaling.
• Robust Construction
  Built with a high impact acrylic cell housing and a durable acrylic weather shield for reliable outdoor use in harsh environments.
• Australian Designed
  Engineered to meet the demands of Australian pool owners, focusing on reliability, durability and superior performance.
• AS3108 Approved Isolation Transformer Design
  Complies with strict Australian safety standards to ensure safe and efficient operation.
• Reliable Mechanical Timer with Battery Backup
  Ensures consistent 24-hour operation, even during power interruptions, for seamless pool maintenance.
• Easy Installation
  Designed for effortless integration into both new and existing pool systems, offering a quick and straightforward setup process.
• Long Warranty Coverage
  Backed by a 5-year pro rata warranty on the cell electrode and a 2-year full warranty on the power pack, providing peace of mind and long term reliability.

Specifications for the Crystal Clear RP4000 Salt Water Pool Chlorinator (CrystalChlor)

• Model: RP4000
• Chlorine Output: 40 grams per hour
• Pool Size Compatibility: Suitable for pools up to 100,000 liters (depending on climate and usage)
• Salt Level Operation: 3000-3500ppm (0.3%-0.35%)
• Power Consumption: 425 watts
• Voltage Input: 210-265V AC
• Output Voltage: 6.60V DC
• Output Current: 40A DC
• Frequency: 50 Hz
• Ingress Protection: IP23 rated for outdoor installations
• Cell Electrode Material: Premium grade titanium with self cleaning reverse polarity
• Cell Housing: High impact modified acrylic
• Timer: Reliable mechanical timer with battery backup
• Polarity Reversal Options: Adjustable to 6 hour or 10 hour intervals
• Standards Compliance: Isolation transformer design approved to AS3108 standard
• Warranty:
  • 5-year pro rata warranty on the cell electrode
  • 2-year full warranty on the power pack
• Dimensions: 41cm (L) x 35cm (W) x 19cm (H)
• Weight: Approx. 13.56kg

Installation Guide for the Crystal Clear RP4000 Salt Water Pool Chlorinator (CrystalChlor)

Installation Steps

1. Power Pack Installation

• Mount the power pack in a well ventilated area, at least 1 meter above ground and outside the pool zone, following AS/NZS 3000 wiring rules.
• Avoid exposure to direct sunlight, rain or corrosive environments (e.g., near chemicals or fertilisers).
• Use the provided green wall plugs and screws to secure the unit.
• Ensure the unit is mounted no further than 1.5 meters from the chlorinator cell for ease of operation.

2. Cell Electrode Installation

• Connect the cell housing horizontally in the pool’s return line, after the filter and heating equipment. Use high pressure PVC glue for connections.
• Grease the O-ring with silicone grease (do not use petroleum based products) and ensure it is securely seated.
• Attach the cell electrode to the housing and hand tighten the locking ring (do not use tools).
• Connect the cell leads to the junction box under the power pack, ensuring the colors match the indicated connections:
  • Red: Closest to the front
  • White: Middle
  • Black: Closest to the rear

3. Electrical Connections

• Plug the power pack into a weatherproof RCD protected 10 amp outlet.
• Connect the pool pump to the power pack’s AC socket to synchronise operations.

Post-Installation Setup

1. Turn the Output Control Knob fully counterclockwise and set the Timer Switch to Manual.
2. Switch the Hard/Soft Water Toggle to “Soft” or “Hard” for high calcium water.
3. Turn on the 10-amp power point to power the system.
4. Run the pump for 2 minutes to check for leaks and prime the system.
5. Slowly increase the output until the production meter reads within the green zone.
6. Set the timer to run 6-10 hours in summer and 3-6 hours in winter, adjusting for pool usage and weather conditions.

How the Crystal Clear RP4000 Salt Water Pool Chlorinator (CrystalChlor) Works

The Crystal Clear RP4000 Salt Water Pool Chlorinator (CrystalChlor) utilises advanced technology to convert ordinary pool salt into chlorine through electrolysis, ensuring consistently clean and clear water with minimal manual effort. Here’s a detailed explanation of its operation:

1. Saltwater Conversion through Electrolysis

• Salt in the Pool Water: The RP4000 operates with a salt concentration of 3000-3500ppm, a mild and cost effective solution.
• Electrolysis Process: As water flows through the chlorinator’s titanium cell electrode, a low voltage electrical current splits the salt (sodium chloride) into sodium and chlorine.
• Chlorine Production: The free chlorine disinfects the water, eliminating bacteria, algae and other contaminants, keeping the pool clean and safe for swimming.

2. Reverse Polarity Self Cleaning Technology

• The RP4000 is equipped with reverse polarity technology, which reverses the electrical current in the cell at regular intervals.
• This automated process dislodges calcium deposits from the cell plates, preventing scale buildup and maintaining efficient chlorine production.
• Users can select polarity reversal cycles of 6 hours (for hard water) or 10 hours (for soft water), allowing the system to adapt to specific pool conditions.

3. Continuous Water Circulation and Treatment

• Integrated Pump Control: The RP4000 includes a built in power socket to synchronize the chlorinator with the pool pump, ensuring chlorine production occurs only when water is circulating.
• Real Time Output Control: An adjustable output control knob lets users customize chlorine production based on factors like pool size, temperature, and usage for precise control.

4. Advanced Protection Systems

• Over Temperature and Over Current Protection: These features protect the chlorinator in extreme conditions, automatically shutting it down to prevent damage and extend its lifespan.
• Hard/Soft Water Switch: Optimizes the chlorinator’s performance for different water conditions:
  • Hard Water: Reverses polarity every 6 hours, reducing heavy calcium buildup.
  • Soft Water: Extends polarity reversal to 10 hours, reducing wear on the titanium cell.

The Crystal Clear RP4000 provides efficient, reliable and eco friendly chlorination, keeping your pool water sparkling and safe throughout the year with minimal effort

Maintenance Tips for the Crystal Clear RP4000 Salt Water Pool Chlorinator (CrystalChlor)

Proper maintenance is crucial to ensure the Crystal Clear RP4000 operates efficiently, extends its lifespan and keeps your pool water clean and healthy. Follow these tips to maintain your RP4000:

1. Regular Water Chemistry Checks

• Salt Levels: Maintain salt levels between 3000-3500ppm. Test every 4-6 weeks and add salt as necessary.
• Chlorine Levels: Keep free chlorine levels between 2-3ppm.
• pH Levels: Maintain a pH range of 7.2-7.8 for optimal chlorine efficiency.
• Calcium Hardness: Ensure levels are between 150-250ppm to minimise scale buildup on the cell plates.
• Stabilizer (Cyanuric Acid): Maintain levels between 30-70ppm to protect chlorine from UV degradation.

2. Inspect and Clean the Cell Electrode

While the Crystal Clear RP4000’s reverse polarity feature significantly reduces calcium buildup, periodic inspections are recommended.

Cleaning Instructions:

1. Turn off the system and carefully remove the cell.
2. Prepare a solution of 1 part hydrochloric acid to 10 parts water.
3. Soak the cell for up to 10 minutes, or until calcium deposits dissolve.
4. Rinse thoroughly with clean water before reinstalling.

Important: Avoid scratching or bending the titanium cell plates during cleaning.

3. Power Pack Maintenance

• Mount the power pack in a well ventilated area, away from direct sunlight, rain and pool chemicals.
• Regularly check for dust, debris or insects near the vents and clean as needed.
• Use a light insect repellent around the installation area to deter pests.
• Inspect all electrical connections to ensure they are secure and free from corrosion.

4. Timer Settings

Adjust the mechanical timer to match seasonal demands:

• Summer: Run the chlorinator 6-10 hours daily, ideally during the morning and evening.
• Winter: Reduce runtime to 3-6 hours daily, as chlorine demand decreases in cooler weather.

5. Monitor Output Levels

• Regularly inspect the chlorinator’s output meter:
  • The needle should remain in the green zone for optimal performance.
  • If it falls into the red zone, check for issues such as low salt levels, calcium buildup or other system malfunctions.

6. General Maintenance Practices

• Turn off the chlorinator during backwashing or filter cleaning to prevent potential damage.
• Ensure the power pack is not covered to allow proper ventilation and avoid overheating.
• Store the chlorinator away from corrosive substances such as fertilizers and pool chemicals to prevent damage.

By following these maintenance tips, the Crystal Clear RP4000 Salt Water Pool Chlorinator will provide reliable, efficient performance and crystal clear water for years to come.

What’s in the Box:

When you purchase the Crystal Clear RP4000 Salt Water Pool Chlorinator, you receive all the components required for a smooth and hassle free installation. Here’s what’s included in the box:

• CrystalChlor RP4000 Power Pack
  The main control unit, equipped with an acrylic weather shield for outdoor durability and a reliable mechanical timer for automated operation.
• Titanium Cell Electrode
  High performance, reverse polarity self cleaning electrode for consistent and efficient chlorine production.
• Cell Housing
  Made of high impact modified acrylic, this housing securely holds the titanium cell while withstanding harsh environmental conditions.
• O-Ring
  A durable, silicone grease compatible O-ring designed to provide a watertight seal for the cell housing.
• Cell Locking Ring
  A hand tightened locking ring to secure the titanium electrode in place within the cell housing.
• 2 x 50/40mm Reducing Bushes
  Adapters for easy connection of the chlorinator to standard pool plumbing systems.
• Perspex Cover with Plastic Rivets
  A protective cover for the power pack, complete with mounting hardware to safeguard against dust and debris.
• Green Wall Plugs and Screws
  For securely mounting the power pack to a wall or other stable surfaces.
• Installation & Operating Instructions
  A comprehensive user manual that provides detailed step by step guidelines for installation, operation and maintenance.

This all inclusive kit ensures you have everything necessary to install and operate your chlorinator, whether you’re setting up a new system or upgrading an existing one.

Why Choose the Crystal Clear RP4000 Salt Water Pool Chlorinator (CrystalChlor)?

Effortless Chlorination with Advanced Technology

The Crystal Clear RP4000 features reverse polarity self cleaning technology, which reduces calcium buildup on the titanium cell plates. This ensures consistent chlorine production, minimises maintenance and keeps your pool water sparkling clear with ease.

Cost Effective and Efficient Performance

Operating at low salt levels of 3000-3500ppm, the RP4000 delivers high chlorine output while reducing the need for additional chemicals. Designed for pools up to 100,000 liters, it provides an economical solution with low energy consumption.

Engineered for Harsh Conditions

Built with a high impact acrylic cell housing, premium grade titanium electrodes and an IP23 rated power pack, the RP4000 is designed to endure Australia’s toughest outdoor conditions while maintaining exceptional performance.

Reliable and Protected Operation

The RP4000 is equipped with over temperature and over current protection, as well as a hard/soft water switch. This feature allows customization for high calcium water areas, minimizing scaling and extending the life of the chlorinator.

Simple Installation and User Friendly Design

The RP4000 integrates seamlessly with both new and existing pool systems, making installation quick and hassle free. Its intuitive control panel and reliable mechanical timer with battery backup ensure straightforward operation and dependable performance.

Proudly Australian Design

Proudly designed and manufactured in Australia, the RP4000 is tailored to meet the needs of local pool owners, offering superior quality, durability, and innovation for Australian conditions.

The Crystal Clear RP4000 Salt Water Pool Chlorinator is a reliable, efficient, and durable chlorinator, perfect for maintaining a clean and healthy pool. For inquiries or assistance with the Crystal Clear RP4000, contact Pool Shop Gold Coast we’re here to help!